China manufacturer P4300 Mixer Truck Planetary Gearbox CZPT planetary gearbox

Product Description

Product Description

 

P4300 Mixer Truck Planetary Gearbox

 

Product detail:

 

P4300 P3301 Planetary Gearbox For Concrete Mixer
Concrete Mixer P3301 P4300 P5300 Planetary Reducer
The reducer for concrete mixer trucks is used in the transmission system of concrete mixer trucks.
The reducer adopts planetary gear transmission, which has the characteristics of stable torque driving, compact structure, less maintenance and long service life. The reduction gear body can be bolted to the mounting bracket of the frame or directly connected to the frame and connected to the drum through the output flange. The output flange allows for a certain angle of oscillation in all directions to meet the requirements of various complex conditions. This reducer acts as a front support for the drum and drives the drum to rotate through the output flange.
We could supply the CZPT hydraulic pump and motor, also the inner spare parts as below model:
1 A8VO: A8VO55,A8VO80,A8VO107,A8VO160
2, A2FO: A2FO5 A2FO10 A2F12 A2FO16 A2FO23,A2FO28,A2FO32,A2FO45,A2FO56,A2FO63 A2FO80
3, A4VSO: A4VSO40,A4VSO45,A4VSO56,A4VSO71,A4VSO125,A4VSO180,A4VSO250,A4VSO500,
4, A4VG: A4VG28,A4VG45,A4VG50,A4VG56,A4VG71,A4VG125,A4VG180,A4VG250
5, A6V: A6V55,A6V80,A6V107,A6V160,A6V225,A6V250
6, A7V: A7V16,A7V28,A7V55,A7V80,A7V107,A7V160,A7V200,A7V250
7, A8V: A8V55,A8V80,A8V107,A8V115,A8V172
8, A10VSO: A10VSO10,A10VSO18 A10VSO28,A10VSO43,A10VSO45,A10VSO71,A10VSO100,A10VSO140
9, A10VD: A10VD17,A10VD21,A10VD28,A10VD43,A10VD71
10, A11V: A11V50 A11V90 A11V130,A11V145 A11V160,A11V190,A11V250
11, PVV,PV7: PV2.PVV4.PVV5.PVV21.PVV41.PVV42.PVV51.PVV52.PVV54,PV7-1X,PV7-2X
12, PGF,PGH,PGP: GF1-2X,PGF2-2X,PGF3-3X,PGH2-2X,PGH3-2X,PGH4-2X,PGH5-2X,PGP2-2X,PGP3-3X
13  Others: AP2D21,AP2D25,AP2D36,AP2D38

 

Spot Z F P3301/P4300/P5300/P7300/PLM-7/PLM-9 reducer housing and assembly;

Z F mixer truck reducer PLM7, PLM9, P3301, P4300, P5300, P7300, P7500 high-power mixer truck reducer In order to meet the different needs of customers and provide more options, RTR developed and launched the P series high-power mixer truck reducer, It can meet the performance requirements of the concrete mixer truck with a maximum drum mixing capacity of 12m3. The P series mixer truck reducer consists of a basic two-stage planetary gearbox and is driven by a hydraulic motor connected to a standard SAE flange. The P series can also provide advanced technology and economy, reliable operation, low maintenance and wear resistance , Even running under extreme conditions is equally outstanding.
 

Technical specifications:

Model: PLM-7 Roller volume: Roller maximum installation angle: 15-12 Horse displacement: 1,080cm3 1,450cm3 Total reduction ratio: i=7.20 Output torque: 4,000Nm 48,000Nm Reducer weight (without oil): 295kg Refueling amount: 17dm3
Model: PLM-9 Roller volume: Roller maximum installation angle: 12-11 Horse displacement: 1,450cm3 1,450cm3 Total reduction ratio: i=6.94 Output torque: 54,000Nm 60,000Nm Reducer weight (without oil): 375kg Refueling amount: 21.5dm3
Model: p3301 Roller volume: Roller maximum installation angle: 15-12 Maximum output speed: 2,500 1/min Total reduction ratio: i=141.0 Output torque: 42,000Nm 48,000Nm Reducer weight (without oil): 242kg Refuel Quantity: 7.5dm3
Model: p4300 Drum volume: Drum maximum installation angle: 12 Maximum output speed: 2,500 1/min Total reduction ratio: i=135.3 Output torque: 54,000Nm Reducer weight (without oil): 335kg Fuel supply: 11.5dm3

 

 

Attribute

 

Attribute Specifications
Material Cast/Ductile iron, steel, bronze and others
Types Replacement parts for hydraulic piston pump
Function Completely interchangeable with original pump
Parts name Control valve
Processing technic Cutting, lathe, machining center, heat treatment, grind, honing, burring and so on
Trademark Elephant Fluid Power, Neutral label, or according to client’s r

Company Information:

Probably you are looking for Mobile and Industrial hydraulic equipment? We provide OEM, genuine, non genuine parts & CZPT spare parts for Construction Machinery, hydraulics, fluid power, agricultural machinery, excavators, loaders, construction machinery, concrete pump trucks, road pavers, etc. for equipment maintenance, repair or Reman. Such as hydraulic pumps, gear pumps, piston pumps, wheel motors, wheel reducers, hydraulic valves and various accessories. REXROTH, SAUER, CA T, KAWASAKI, EATON, NACHI, LIEBHER, KAYABA, PARKER, OILGEAR, YUKEN, VICKERS, CZPT and more. If you are a system manufacturer, hydraulic distributor, heavy equipment parts seller, heavy equipment parts distributor, Hydraulic Parts Trading, hydraulic repairer, please contact us to discuss cooperation.

Welcome to send the request list, we will quote for you.

After-sales Service: Offering Technical Support
Warranty: 6 Months
Application: Excavator
Certification: CE
Condition: New
Transport Package: Carton Box as Your Requirement

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China manufacturer P4300 Mixer Truck Planetary Gearbox   CZPT planetary gearboxChina manufacturer P4300 Mixer Truck Planetary Gearbox   CZPT planetary gearbox
editor by CX 2023-11-11